Our Goal: To Be the Most Eco-Friendly Card Producer in the United States

Perfect Plastic Printing has recently completed an expansion that doubled our square footage and our capacity for card personalization. We saw this as a tremendous opportunity to renew our commitment to the environment and produce a facility with a goal to achieve a ZERO NET CARBON FOOTPRINT card manufacturing!

How did we do?

We are currently working with an independent auditing agency that will report back the full results or our environmental efforts. We look forward to sharing those results in the near future, (Q2- 2022).

Solar Panels

In addition to the SolarWall System, our new addition features roof roof installed 8-KW solar panel system for interior smart lighting. Unlike traditional fossil fuels used for electricity, solar panels don’t produce emissions while generating power. That’s why solar energy is important to slash greenhouse gas emissions and slow climate change. 

Solar Wall:

We are extremely proud to share that our expansion incorporates solar air heating with SolarWall. Independent monitoring data indicates that SolarWall systems displace between 20-50% of heating fuel consumption.

Our Solar Wall helps us to achieve Zero-Net-Carbon Footprint Card Manufacturing

SolarWall systems produce up to 60 watts/ft2 (600 watts/m2) of thermal energy (1.5-3.5 therms/ft2 or 1.5-3.5 GJ/m2 per year). When the sun warms the surface of the collector, the heated air is drawn through thousands of tiny perforations on the surface and ducted to the existing air intake. On a sunny day this air will be heated anywhere from 30-70˚F (16-38˚C) above ambient. The solar heated air is then distributed throughout the building via the conventional ventilation system or dedicated fans and ducting. The SolarWall technology heats fresh air, so it also improves indoor air quality.

We Encourage the Use of Electric Vehicles

To reduce the impact of vehicle pollution and oil consumption, six electric car charging stations are available at Perfect Plastic.

Recycling

  • SCRAP PLASTIC SHREDDING & RECYCLING: All plastic scrap generated  in card production, such as plastic skeletons from cut sheets and shredded card waste, are turned over to a plastic recycling firm. Local recycling facilities transform them into stock used to manufacture other plastic products such as composite decking & spacers.
  • RECYCLED PACKAGING MATERIALS: We receive our raw materials packaged in paper, cardboard, and plastic. These materials are separated, collected, and turned over to recycling firms.
  • SCRAP METAL RECYCLING: Credit card production generates scrap aluminum print plates, scrap stainless steel lamination plates, and steel stamping dies. When these have reached the end of use, they are turned over to a metal recycling firm.

Facilities Energy Savings Initiatives

Energy intensive equipment are routinely serviced to improve energy efficiency and reliability. We are systematically replacing electrical devices in the plant with more energy-efficient versions. The plant illumination system has been upgraded to high-efficiency CFL technology.

Carbon Offsets for Natural Gas

In fourth quarter of 2021, Perfect Plastic Printing signed an agreement for carbon offsets of natural gas. Data will be published at the end of first quarter 2022. All of these efforts contribute to our goal of reaching Zero-Net-Carbon Footprint Card Manufacturing.